Industrial processes

High-Demand Hot Water Systems

Industrial Hot Water

Industrial businesses are grappling with the complex challenge of rising energy costs, demanding innovative solutions to maintain profitability.

Industrial hot water systems can consume a significant amount of energy, accounting for up to 40% of a company’s total energy costs in some industries.

The rising energy costs are placing a strain on industrial businesses, eroding their competitiveness and hindering their ability to grow.

ACSZero technology offers a revolutionary approach to industrial energy management, significantly reducing costs and enhancing operational efficiency.

Some of the uses of hot water in industry:

  • Cleaning of facilities and machinery.
  • Sterilization or sanitary uses.
  • Heating of solutions in the chemical industry.
  • Fermentation, blanching, manolactic processes, cooking, washing and waxing of fruit, in the food industry.
  • Heating for processes or environments. Staff hygiene.

Disinfection, rinsing and cleaning of bottles.

The uses are multiple, and every day there is a greater demand for hot water in industrial operations. Now, how to reduce the cost?

Currently on the market there are many products designed to reduce the cost, since boilers to heat water normally use gas, which in Spain has increased its price by 260% in recent years. There are various systems that use solar batteries, or even large photovoltaic systems for electricity generation.

These systems do what they advertise, but they have several problems that slow their entry into the sector. They are very expensive and have a very high ROI, require a lot of space, and usually present coexistence problems with pre-existing installations.

ACSZero technology and its product, ACSZeroIN, represent a significant step forward in the quest for sustainable hot water solutions in industry. By addressing the critical issues of cost and ROI, ACSZero has the potential to revolutionize the way industrial businesses manage their hot water needs, leading to a more sustainable and cost-effective future.

But in addition to the economic aspect, which is very important, we can scale linearly without altering the structure of the system. We can generate special islands, or even combine our ACSZeroMO system, so that we can provide a specific solution in a specific place for a specific time. Remember to see the specifications of the ACSZeroMO system, which is a revolution in the sector.

A Possible Revolution

The ACSZeroIN system provides a set of solutions adapted to the needs of the industry. With the ability to reduce up to 100% of energy costs.

A modular and scalable system. With the possibility of integrating it with pre-existing systems. Low or no maintenance system. Ability to work in extreme environmental conditions.

ACSZeroIN  offers the industry sector a revolutionary system, tested in extreme conditions, and that provides one of the lowest Returns on Investment (ROI) in the sector.

They will be able to reduce their level of CO2 emissions, so that they will be able to adapt to all existing and future environmental regulations. They will reduce their dependence on expensive and dangerous energy sources. They will reduce your maintenance costs. They will be able to access public aid. ACSZeroIN generates a positive impact at different levels, from operational to financial, legal and of course, brand image.

Industries

Food industry

The food industry, encompassing sectors like canning, dairy, meat processing, juice production, breweries, and sugar refineries, has exceptionally high hot water demands. This necessitates the adoption of energy-efficient practices, particularly the integration of renewable energy technologies, to ensure sustainable operations.

Clothing

The textile industry, encompassing both manufacturing and laundry operations, consumes a staggering 63 billion cubic meters of hot water annually. This substantial water usage translates into significant energy demands for water heating, posing a challenge for the industry’s environmental sustainability. However, ACS ZERO, an innovative hot water system, offers a promising solution to dramatically reduce the industry’s energy consumption.

Ranching

The meat processing industry, encompassing slaughterhouses, meatpacking plants, and other related facilities, relies heavily on hot water for various critical operations. This significant hot water consumption stems from the industry’s stringent hygiene and sanitation requirements.

Chemical industry

The chemical industry is characterized by a diverse range of processes that rely heavily on hot water, from heating reagents and solutions to controlling temperatures, crystallization, and product evaporation. Additionally, hot water is essential for disinfection, cleaning, heating, and steam generation. These extensive hot water demands pose both operational and environmental challenges for the industry.

Paper Industry

Hot Water Consumption in the Paper Industry: A Significant Cost and Environmental Factor.

Hot water plays a crucial role in various stages of paper production, making it an essential component of the paper industry’s operations. However, this substantial hot water consumption also represents a significant cost and environmental concern.

Mining

It is estimated that the cost of hot water represents between 1% and 3% of the total cost of mining production. Being higher in the open sky mode. Used from the crushing and grinding phase, flowering, leaching and precipitation. Hot water consumption varies depending on the mineral being extracted.

Petroleum industry

The sector consumes large quantities of hot water. From oil extraction, where hot water is converted into steam and injected into wells. Even to break down large oil molecules into smaller, more valuable molecules during the refining process. 2 to 4% of the total cost goes to hot water and steam.

Pharma

The cost of hot water represents between 1% and 3% of the total cost of drug production. The consumption of hot water is greater in the production of injectable medications than in the production of oral medications. It is used both in the production process and in heating systems.

Multiple impact

Production

Reduction of fixed expenses: Reduction or elimination of gas and/or electricity consumption to heat water, generates significant savings in operating costs that are immediately visible.

Return on investment: A short ROI term generates a positive effect on finances.

Improved competitiveness: Cost reduction makes the company more competitive.

Economy

Reduction of fixed expenses: Reduction or elimination of gas and/or electricity consumption to heat water, generates significant savings in operating costs that are immediately visible.

Return on investment: A short ROI term generates a positive effect on finances.

Improved competitiveness: Cost reduction makes the company more competitive.

Ecology

Reduction of CO2 emissions: Lower consumption of fossil fuels, which contributes to the fight against climate change.

Improving the environmental footprint: The company positions itself as an environmentally responsible company.

Regulatory Compliance: Compliance with the strictest environmental standards, avoiding fines and penalties. Access to public aid.

Brand

Improving company image: The company is seen as environmentally responsible, which improves its reputation.

Greater social responsibility: The company contributes to a more sustainable future for future generations.

Environmental awareness: The installation of these systems impacts the vision of the company that reaches employees and customers.

Commitment to the industry

Our commitment to the industry is firm and clear. Promote cost reduction, promote environmentally friendly production models, help the competitiveness of companies and above all, innovate together.

Because the innovation that is generated from business commitments generates synergies more appropriate to current times, and creates solid and lasting relationships.

ACSZeroIN is an example of development and adaptation of high-capacity systems developed together with our own clients.
After decades of work in multiple sectors we have seen that the best product is the one that solves real problems, that can be paid for, that fits into the system of each company and, above all, that does not create new problems.

If you think we can contribute to your company by reducing your energy bills, helping to optimize your processes and working together, do not hesitate to contact us. We are at your full disposal

Discover how much you can save here!